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Advanced treatment for dyeing and finishing wastewater

Textile dyeing, washing, and finishing lines produce wastewater containing colorants, surfactants, fiber residues, sizing agents, and salts. These streams are often strongly alkaline or acidic, and highly variable in temperature and organic load.
Deepflow provides complete, automated solutions combining chemical-physical pretreatment, membrane separation, and vacuum evaporation, ensuring stable and compliant operation even under fluctuating conditions.

For medium to high concentrations, Aevya vacuum evaporators safely concentrate wastewater from dyeing or rinsing processes, while RaeX modules manage pH stabilization and suspended solids removal.
For large wastewater volumes, the PFET (Polymer Film Evaporation Technology) series offers an exceptionally efficient and sustainable solution.
Its plastic corrosion-resistant heat exchangers make it ideal for treating aggressive textile rinsing waters containing acids, alkalis, or oxidizing agents — with low energy consumption and minimal maintenance requirements.
In both cases, the purified distillate can be reused directly in washing, bleaching, or finishing operations, significantly reducing freshwater consumption and discharge volumes.

When operating under severe chemical or colorant conditions, Deepflow systems can also be built in Super Duplex 2507 or Titanium Grade 2, ensuring maximum durability and chemical stability.

Sustainable water management for textile operations

Our integrated Deepflow systems make it possible to:

· Recover up to 95% of treated wastewater for reuse

· Reduce COD, color, and salt concentrations through multi-stage processing

· Stabilize pH and reduce chemical usage via automated control

· Recover thermal energy for improved energy efficiency

· Enable zero-liquid-discharge (ZLD) configurations when required by regulations


Typical wastewater types
  • Dyeing and bleaching wastewater
  • Washing and rinsing water from finishing lines
  • Desizing and scouring wastewater
  • Printing and coating effluents
  • Fiber pre-treatment and dyeing wastewater
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Process flow

1. Equalization and buffering → stabilization of flow and pH

2. RaeX pretreatment → coagulation, flocculation, color removal

3. Evaporation and concentration
 • Aevya series for concentrated or mixed effluents
 • PFET series for high-volume textile wastewater

4. Seltra membrane polishing → ultrafiltration or RO for reuse

5. RedGan drying → low-temperature sludge dewatering

6. Distillate reuse → direct recycling in dyeing and washing lines

Your advantages at a glance
  • Direct reuse of treated water in textile production
  • PFET polymer-evaporation technology for large-volume textile effluents
  • Resistant to aggressive acids, alkalis, and oxidizers
  • Up to 95% recovery rate, lower discharge and chemical costs
  • Optional construction in Super Duplex 2507 / Titanium Grade 2
  • Compact, modular design with low maintenance
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Q&A
  • Q
    Can RaeX automatically adjust chemical dosing based on real-time water changes?
    A

    Yes. Advanced RaeX systems use pH, conductivity, and turbidity sensors with PLC control to adjust reagent dosing dynamically.

    Q
    How is clarification efficiency evaluated?
    A

    It is assessed through turbidity, total suspended solids (TSS), floc quality, and retention time — by comparing inlet and outlet performance.

  • Q
    How should flocculant or reagent solutions be stored to maintain stability?
    A

    They should be kept in sealed containers, at stable temperature, away from light, and at consistent concentration to prevent degradation.

    Q
    How often should deep chemical cleaning be performed compared to routine CIP?
    A

    When standard CIP cannot restore performance or solids removal efficiency, a stronger chemical regeneration should be carried out.

  • Q
    How should polymers be mixed to optimize particle binding?
    A

    Begin with vigorous mixing to disperse the polymer, followed by gentle agitation to promote floc growth — the “bridging” principle.

    Q
    How does temperature influence floc formation?
    A

    Higher temperature accelerates reaction kinetics but may reduce floc stability and adsorption performance.

Do you have any other questions?
We are always willing to offer you assistance.
  • Tel
    183-1707-3986
  • Email
    info@deepfloweco.com
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    Building 3, No. 66 Jingche Road, Songjiang District, Shanghai
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